Finite Element Analysis and Experimental Study on the Thermal Resistance Characteristics of Motor Coolers
Abstract
Motor coolers are operated with the coupling of temperature and pressure fields, in which the change rule is affected by multiple factors. In this study, the thermal resistance of the motor cooler was examined using the velocity coefficient method to reveal the influence of heat transfer and wind resistance. The temperature and pressure fields were analyzed using the finite element method based on the hydrodynamics and momentum theorem. By varying the heat transfer and wind resistance coefficients to reflect temperature and pressure characteristics, wind and water velocities were determined. Results demonstrate that the total convective heat transfer and wind resistance coefficients of the cooler model are sensitive to variations in face-to-face wind velocity, but not to those of the cooling water flow rate. When wind velocity increases from 0.8 to 5.19 m/s, the total convective heat transfer increases by 1.85 times and wind resistance increases by 18.74 times. Variations in cooling water velocity has little effect on the Nusselt number on the air side and the Euler number of the single row tube, which are multiplied with the increase of the Reynolds number. When the Reynolds number increases from 1020 to 6345, the Nusselt number increases by 2.05 times and the Euler number decreases by 2.29 times. The results provide references for the design and performance testing of high-power motor coolers.References
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2. X.L. Liu. Design of baffle plate processing and drilling die for the tube cooler of 600MW turbogenerator. Dongfang Electrical Machine 73-75 (2009).Edit
3. T. Subesh, R.N. Dilip, K. Logesh, V. Ramesh, M. Venkatasudhahar, P.D. Surrya. Study on performance of horizontal single pass shell and multi-tube heat exchanger with baffles by air bubble injection. International Journal of Ambient Energy 41, 641-651 (2020).Edit
4. A. Al-Obaidi, A. Mohammed. Numerical investigations of transient flow characteristic in axial flow pump and pressure fluctuation analysis based on the CFD technique. Journal of Engineering Science and Technology Review 12, 70-79 (2019).Edit
5. K. Subramani, K. Logesh, S. Kolappan, S. Karthik. Experimental investigation on heat transfer characteristics of heat exchanger with bubble fin assistance. International Journal of Ambient Energy 41, 617–620 (2020).Edit
6. X. Huang, X.B. Ma. The research on vibration and heat transfer characteristics of the microchannel precooler. Energy Conservation Technology 37, 8-12 (2019).Edit
7. N. Libreros, N. Mercado, G. Ochoa, J. Forero, L. Obregon. Critical review of the theoretical, experimental and computational fluid dynamics methods for designing plate fin heat exchanger. Journal of Engineering Science and Technology Review 12, 126-133 (2019).Edit
8. T.Z. Sun, X. Huang, R. Luo. Experimental study on the performance of rotary wheel indirect evaporative cooler using different secondary air. Fluid Machinery 43, 65-69 (2015).Edit
9. D.W. Meng, H.M. Liu, S.Z. Feng, B.Y. Ji. Design and numerical analysis for the cooler in compact high-voltage motor. Journal of Harbin University of Science and Technology 20, 45-49 (2015).Edit
10. T. Shu, X.P. OuYang. Experimental study on heat transfer performance of bearing oil cool with tension-wound wir-tube in the vertical motor. Energy Research and Information 33, 106-111 (2017).Edit
11. V. Sahu, A. G. Fedorov, Y.K. Joshi. Computational and experimental investigation of thermal coupling between superlattice coolers. IEEE Transactions on Components, Packaging and Manufacturing Technology 4, 622-631 (2014).Edit
12. S. M. Walsh, B. A. Malouin, E. Browne, K. Bagnall, E. Wang, J. Smith. Embedded microjets for thermal management of high power-density electronic devices. IEEE Transactions on Components, Packaging and Manufacturing Technology 9, 269-278 (2019).Edit
13. X. P. OuYang, B.X. Liu. Experimental study on heat transfer performance of finned tube turbine oil cooler. Journal of Engineering for Thermal Energy and Power 31, 31-37,122 (2016).Edit
14. X.Q. Liu, X.Q. Liu, Y.H. Liang. Research on the type and cooling mode of oil cylinder cooler of large and medium vertical motor. China Rural Water and Hydropower 196-199 (2017).Edit
15. I. Santosa, K. Tsamos, B. Gowreesunker, S. Tassou. Experimental and CFD investigation of overall heat transfer coefficient of finned tube CO2 gas coolers. 161, 300-308 (2019).Edit
16. I. Santosa, B. Gowreesunker, S. Tassou, K. Tsamos, Y. Ge. Investigations into air and refrigerant side heat transfer coefficients of finned-tube CO2 gas coolers. International Journal of Heat and Mass Transfer 107, 168-180 (2017).Edit
17. D.K. Gupta, M.S. Dasgupta. Simulation and performance optimization of finned tube gas cooler for trans-critical CO2 refrigeration system in Indian context. International Journal of Refrigeration 38, 153-167 (2014).Edit
18. D. Zheng, R.F. Zhang. Effect factors analysis of cooling performance of vehicle engine radiator system based on CFD. Machinery Design and Manufacture 102-106,110 (2019).Edit
19. L.J. Mu, X.Z. Dong, Q. Gao, C.Q. Tan. Effects of cooling structure on thermal Strain characteristic of high-pressure turbine guide vane. Journal of Propulsion Technology 38, 1610-1617 (2017).Edit
20. B. Yuan, Z.Y. Hao, H. Li, X. Zheng. Complex turbulent flow and heat transfer characteristics of spiral finned groove tubes in EGR cooler. Journal of Zhejiang University (Engineering Science) 50, 1507-1515 (2016).Edit
21. E. Arslan, A. Tuncer, M. Koşan, M. Aktaş, E. DolgunHoseini. Designing of a new type air-water cooled photovoltaic collector. Tehnicki Glasnicki-Technicki Journal 14, 41-45 (2020).Edit
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23. S.S. Hoseini, G. Najafi, B. Ghobadian, T. Yusaf, R. Mamat. Experimental and numerical analysis of flow and heat transfer characteristics of EGR cooler in diesel engine. Applied Thermal Engineering 140, 745-758 (2018).Edit
24. S. Hoseini, G. Najafi, B. Ghobadian. Thermal and fluid simulation of a new diesel engine cooling exhaust gas recirculation system to reduce exhaust gas emissions. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 51, 197-208 (2018).Edit
25. S.S. Hoseini, G. Najafi, B. Ghobadian. Experimental and numerical investigation of heat transfer and turbulent characteristics of a novel EGR cooler in diesel engine. Applied Thermal Engineering 108, 1344-1356 (2016).Edit
Published
2020-09-30
How to Cite
XU, Ke et al.
Finite Element Analysis and Experimental Study on the Thermal Resistance Characteristics of Motor Coolers.
Journal of Power Technologies, [S.l.], v. 100, n. 3, p. 279-289, sep. 2020.
ISSN 2083-4195.
Available at: <https://papers.itc.pw.edu.pl/index.php/JPT/article/view/1681>. Date accessed: 26 dec. 2024.
Issue
Section
Energy Engineering and Technology
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